Re: [AH] Jupiter-4 50K Frankenslider Install Notes + Photos (public domain)

From Andrew Horton
Sent Tue, Jul 17th 2018, 14:36

This is brilliant work. Someone, probably Florian, talked a while back
about adapting this to the System 100 because of the fact that they
don't have to be mounted on the PCB. I hope that can be done because I
have two on my 100 that are going bonkers.
On Tue, Jul 17, 2018 at 10:26 AM Kerry Bradley
<xxxxxxxxxxxx@xxxxxxxxx.xxx> wrote:
>
> Fantastic, great work, Kenny - this is one of the best reasons I subscribe to AH.
>
> My rescued JP4 may need these someday - it's great to have this info & experience documented.
>
>
> -----Original Message-----
> >From: Kenny Balys <xxxxx@xxxxxxxx.xxx>
> >Sent: Jul 17, 2018 2:01 AM
> >To: analogue <xxxxxxxx@xxxxxxxxx.xxx>
> >Subject: [AH] Jupiter-4 50K Frankenslider Install Notes + Photos (public domain)
> >
> >
> >Jupiter-4 Frankenslider Install Notes
> >-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-
> >17.07.2018 kennyb * Public Domain *
> >
> >This is a little bit of commentary to support the
> >photos included here afterwards.
> >
> >These words and associated photos are public domain and can
> >be used for any purpose whatsoever in perpetuity.
> >
> >Acknowledgements:
> >-=-=-=-=-=-=-=-=-
> >All of this is possible because of a description, BOM and board
> >design from "Homemade Polysynth". This is the link to his
> >description:
> >
> >http://polysynth.tumblr.com/post/84043081480/replacing-roland-jupiter-4-slider-potentiometer
> >
> >No one, in their right mind, would want Frankensliders in their JP4.
> >Unfortunately, there are no replacement 50K sliders available for
> >the Roland Jupiter-4 and when they fail there is nothing else
> >at the present time.
> >
> >There are seventeen 50K sliders on the JP4. The other 3 are absolutely
> >irreplaceable right now. The irreplaceable ones are ARP RATE,
> >LFO BEND and DELAY TIME.
> >
> >My Jupiter-4 had some greasy, oily goop in all of the right hand sliders.
> >They started to fail last year and then quickly got worse and worse.
> >By the end, there were dead zones in the filter cut off and flaky
> >behaviour with the envelopes. Some previous owner had sprayed some crap
> >into the machine.
> >
> >So I needed to replace all the of 17 50K sliders. I saw Homemade Polysynth's
> >plan and board designs to implement Bourns PTA3043-2010CIB503 50K sliders
> >using 2 daughter boards, pins and spacers.
> >
> >I ordered everything from OSH Park board fab, DigiKey and Mouser.
> >See the "Homemade Polysynth" webpage for ordering data.
> >
> >The photos should be self explanatory. This method works. You will have
> >a working Jupiter-4 with silky smooth sliders again after this. Pay heed
> >to the two issues listed here.
> >
> >Start by building the 17 sliders. Make sure that you get the spacers
> >in the board sandwich as flush as possible. This is not easy. Take your time.
> >
> >After dismantling the JP4 and replacing the sliders there remain 2 issues
> >before you will have a working synth again.
> >
> >First Issue: Major
> >-=-=-=-=-=-=-=--=-
> >
> >- the outer pins of the Roland 50K sliders are connected. These self
> >made stacked ones are not; they make the 2 connections on the bottom
> >  and 1 on the top.
> >The upper most is N/C. This is totally fine for 16 of the positions
> >but the VCO LFO MOD slider is connected via the top, not bottom.
> >This problem drove me nuts for hours! When I found it, it was so
> >obvious.
> >(upper means the up direction when facing the opened JP4,
> >  looking at the back of the slider boards)
> >
> >Solution: jumper the top pin to the bottom pin
> >
> >Second Issue: Minor
> >-=-=-=-=-=-=-=-=-
> >
> >- the stacking of the potentiometer is meant to level the shoulders
> >of the knob shaft with the originals, this is great as visually, from
> >the outside, the slider caps are all level.
> >The problem is that it is near impossible to get the exact 2.53 mm
> >spacing between boards as solder tends to fatten the pins and push the
> >spacers out a little bit. Also, the tolerances are such that the
> >sliders sit a little bit higher than they should and bash metal.
> >It needs a tiny bit of a spacer to avoid banana'ing the boards when
> >they are fastened again.
> >
> >Solution: I used self adhesive cork about 1.5mm thick along the entire
> >fastening rail. This gives the amount of lift needed.
> >
> >Conclusion:
> >-=-=-=-=-=-
> >
> >My Jupiter-4 works perfectly now. The sliders had been getting worse for
> >a while. There was nothing else I could do but this. Now I can play again.
> >The Bourns sliders are smooth and appropriate to the JP4.
> >I am very grateful to Mr Homemade Polysynth.
> >
> >Download link for photos and this text:
> >-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-
> >http://www.beatkamp.com/downloads/JP4_Frankensliders.zip